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 how to make a brake pedal out of old deck parts

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mudman604
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2015 Build-Off Entrant
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how to make a brake pedal out of old deck parts Empty
PostSubject: how to make a brake pedal out of old deck parts   how to make a brake pedal out of old deck parts Icon_minitimeDecember 27th 2014, 9:29 am

ok so im going to put on a brake pedal, i started working on it today. parts needed:
grip (From murray deck engagement lever)
deck level hard ware 1999 and newer. (i Think)
curl spring.

how to make a brake pedal out of old deck parts Img_0610
how to make a brake pedal out of old deck parts Img_0612
cut grip about here, then put on short end.
how to make a brake pedal out of old deck parts Img_0611
this is how the pedal will be set up....
how to make a brake pedal out of old deck parts Img_0613
then take small peace of grip, and cut of rest of the ribs...
how to make a brake pedal out of old deck parts Img_0614
how to make a brake pedal out of old deck parts Img_0615
then the now spacer will fit in the spring like so....
how to make a brake pedal out of old deck parts Img_0616

now bend the hook end of spring like this....
how to make a brake pedal out of old deck parts Img_0617
then i drilled a 11/64 hole for the other end of the spring to fit in. measure/position this from the hole with the notches in it. not the hole you see here....
how to make a brake pedal out of old deck parts Img_0618
then the spacer goes here
how to make a brake pedal out of old deck parts Img_0619
then it goes together like this
how to make a brake pedal out of old deck parts Img_0620
now to keep it from springing back past the spring, put a hose clamp on it and give it some paint
how to make a brake pedal out of old deck parts Img_0621
how to make a brake pedal out of old deck parts Img_0622
it will then be mounted like this
how to make a brake pedal out of old deck parts Img_0623
and then i will have a cable going straight to the brake lever.
i should change my username to picture man lol!
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